Specializing in high-precision optical mold solutions, we provide professional electroforming services for lighting molds and custom manufacturing of car lamp reflector molds. Leveraging the micro-level replication capability and optical-grade precision control of electroforming technology, we meet the stringent requirements of the lighting industry for light effects, structural complexity, and durability.
I. Electroforming for Lighting Molds: Merging Light Aesthetics with Process Precision
Catering to the decorative and functional needs of home lighting, commercial fixtures, and landscape lamps, electroforming technology endows lighting molds with unique advantages:
- Core Process: Using high-purity electroformed nickel (purity ≥99.95%) or copper, complex textures (such as carvings, frosted patterns, and CD patterns) are precisely replicated through electrolytic deposition. The mold surface achieves a mirror finish with Ra ≤0.01μm, ensuring molded lighting components (e.g., lampshade borders, lamp base decorative rings) deliver distinct light layers and a refined texture.
| Product Type | Key Precision Parameters | Critical Performance Indicators | Suitable Injection Materials | Certification Standards |
| Electroformed Lighting Molds | Surface finish Ra ≤0.01μm;
Applicable size: φ10-300mm | Temperature resistance: -20℃ to 150℃;
Hardness: HV ≥450;
Light transmittance uniformity of molded parts: ≥95% | Acrylic, PC, PS | ISO9001 |
| Custom Car Lamp Reflector Molds | Mirror finish Ra ≤0.008μm;
Light spot focusing deviation: ≤0.5° | Withstands 280℃ high-temperature impact;
No deformation after 500 thermal cycles (-40℃ to 120℃);
UV aging resistance: 8,000 hours | PC, PMMA, ASA | IATF16949, ECE/SAE |
II. Custom Car Lamp Reflector Molds: Dual Protection of Optical Performance and Durability
Focusing on core components of automotive lighting systems, we offer high-precision custom molds for car lamp reflectors, meeting strict standards for light concentration efficiency and weather resistance in headlamps, taillights, and turn signals:
- Optical-Grade Precision: The electroformed mold surface achieves a "flawless" mirror finish (Ra ≤0.008μm), ensuring the molded reflector delivers an optical reflectivity of ≥98% with a light spot focusing deviation of ≤0.5°--compliant with international automotive lamp certifications such as ECE and SAE.
Core Advantages of Our Manufacturer
- Technical Expertise: With 15 years of experience in electroforming molds, we are equipped with imported electroforming tanks (temperature control precision ±0.5℃) and 3D profilometers (measurement accuracy 0.1μm), ensuring every mold meets optical-grade quality standards.
- End-to-End Service: From DFM analysis of product designs and mold flow simulation to trial optimization and mass production delivery, we provide 7×24 technical support. Small-batch trial production cycles are shortened to 10 working days.
- Certified Quality: Our molds are certified by ISO9001. Car lamp reflector molds have been integrated into the supply chains of major automakers, while lighting molds have served renowned brands like Opple and NVC.
With electroforming as our core technology, we are committed to delivering "high-precision, high-consistency, and high-durability" mold solutions for the lighting and automotive industries, ensuring every molded product combines functional value with aesthetics value.
